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Thailand Floods Devastate Hard Disk Drive Supply Chains

The impact of the recent floods in Thailand upon hard disk drive (HDD) production in the fourth quarter of this year means retailers world-wide are bracing themselves for PC shortages in the run up to Christmas.

This HDD availability issue won’t pass quickly
Production at two of the world’s largest HDD makers – Western Digital and Seagate – has been badly hit by the flooding (the worst in the country for more than a century), and it could be well into 2012 before they fully recover to normal output.

Toshiba and the HDD motor supplier Nidec have been affected too, with Nidec’s manufacturing facilities being inundated with water.

(Note: 60% of Western Digital’s HDD production is located in Thailand, along with 50% of Toshiba’s. Thailand is second only to China in HDD production.)

The HDD shortage is set to hit Notebook PC assembly/production the worst – sourcing HDDs from other suppliers will result in inevitable price rises.

Key questions to ask
The floods in Thailand have caused short-term price increases for all types of PCs, and will create shortages when manufacturers’ strategic stock runs out.

But

  • Could these shortages and the resulting supplier or sub-assembly supplier workarounds have been avoided?

And…

  • Did the PC manufacturers really understand the magnitude of their individual and collective dependency on one HDD supplier?

It’s the whole IT industry being impacted; those PC manufacturers who were most prepared with their contingency planning should be the ones that will fair best.

For some computer manufacturers and media player, set-top box and stand-alone hard drive producers, performing a supply chain risk analysis and quantifying the exposure (by sensibly investing in contingency planning/mitigations) before the floods will be feeling like their smartest business move ever now; acting on analysis findings will be providing them with a real competitive advantage.

Risk assessment and supply chain analysis is surely a ‘no brainer’ now?
Granted, the challenges facing companies in the technology industries (re: building resilience in their supply chains) are huge, with many firms claiming that, the speed of innovation is so steep, they never really have the time or resources to build true redundancy into their chains.

But surely the lesson from the Thailand flooding catastrophe is that making time to risk assess and analyse supply chains (by using a simple and effective tool like SCAIR, which helps to make sense of a complex area of risk) has to be at, or near, the very top of every type of aforementioned manufacturers’ ‘jobs to get done’ priority list from now on? Or at least well before the first raindrop of next summer’s Southeast Asia monsoon gently falls?

Sources:
www.channelregister.co.uk
www.digitaltrends.co.uk

Posted on November 19th, 2011.
Tags: risk, Supply Chain
Posted in Risk Management

Could the Impending ‘Solar Max’ be the Next Disaster to Hit Global Supply Chains?

Compared to sudden economic downturns, terrorist attacks, floods, earthquakes, tsunamis and the like, the next potential disaster to hit global supply chains could be pretty left-field. It’s all to do with the cyclic behaviour of the sun…

The sun’s magnetic field experiences cyclic changes that peak every 11 years (known as the ‘Solar Maximum’ or ‘Solar Max’). This is when the sun is at its most active and when severe space weather events can occur. The next Solar Max peak periods are due in 2011/12 and are predicted to be the most intense for 50 years.

The strongest solar activity was recorded in1957-8, when the world was on the verge of a technical revolution, having just catapulted Sputnik into space. Back then the US experienced a radio blackout that cut it off from the rest of the world, and voltages in electrical telegraph circuits exceeded 320 volts in Newfoundland. On that basis, the impact of the stronger activity that is predicted for 2012 is almost incomprehensible.

During a Solar Max, violent solar flares (atomic explosions) blast out from the sun at high velocity. Emissions from the flares (charged particles that form an ash cloud) produce intense bursts of radio noise that can disrupt GPS satellite navigation. Aircraft navigation systems can be particularly affected. And with the impending Solar Max having the potential to completely drown out GPS signals, the commercial aviation industry is understandably worried.

GPS is also used for emergency rescues and to synchronise power grids and mobile phone networks. Electrical disturbance and damage to power grids (caused by solar activity) can also result in closures of businesses, schools, hospitals, government buildings, etc. as well as disrupting countless domestic homes.

Returning to commercial aviation, although planes can fly without GPS, power outages can force air traffic controllers to increase the distance between aircraft, and to slow take-offs and landings, causing (massively expensive) flight delays.

Who would have thought that an ash cloud could create so much havoc!

The good news is that the potential threat of a Solar Max can be effectively risk managed. For any Risk Management/DR Specialist worth their salt, a Solar Max represents the ultimate challenge, in fact. A risk management expert will thrive on advising and guiding business infrastructure managers on the best ’solar flare-proof’ steps to take, such as the implementation of:

  1. A back-up generator supply - to ensure critical systems can be powered
  2. Financial exposure/loss minimisation strategies - data system and software back-up plans to maintain uninterrupted customer-related operations (customer-facing operations, customer-service provision, etc.) 
  3. Uninterrupted communication systems - for communication between management and staff, staff and customers…

These (and other safeguards) could mean the difference between a company continuing to trade as normally as possible during a Solar Max, or even going out of business altogether.

For any company, having a tailored contingent business-interruption plan in place well before the Solar Max is prudent. But understanding how resilient your global supply chains are to potentially catastrophic scenarios is paramount. With the next Solar Max drawing closer by the day, it’s essential for infrastructure managers to ACT NOW! 

Sources:
http://www.universetoday.com/14645/2012-no-killer-solar-flare/

http://www.newscientist.com/article/dn10189-solar-flares-will-disrupt-gps-in-2011.html

http://www.mekabay.com/infosecmgmt/solarmax.pdf

http://www.solarstorms.org/SRefStorms.html

Posted on October 4th, 2011.
Posted in Risk Management

Did you miss the Supply Chain Risk newsletter?

If you missed our latest newsletter you can follow this link to see a roundup of key Supply Chain issues and developments aimed at helping supply chain managers and professionals to minimise exposure and manage their company’s vulnerabilities.

Posted on April 5th, 2011.
Posted in Risk Management

White Paper: Industry Contagions Buried Deep in Supply Chains

In today’s global supply chains, the threats that are most likely to elude identification are those buried deep in an organisation’s upstream supply chains. The loss of a direct, single source of a key material could prove a major headache for one company, but what happens if the common source of an industry feedstock should fail?

Systematic supply chain analysis and quantification of the value at risk can help to identify critical exposures and justify practical mitigating actions, such as establishing alternative sources in geographically distinct areas, or holding more strategic stock. The following article considers a number of events which have had global consequences and lays down a challenge to industry to work together to find mutual mitigations… Click here for the complete Supply Chain Risk White Paper.

Posted on April 3rd, 2011.
Tags: risk, Supply Chain, white paper
Posted in Risk Management

SCAIR takes over SCRM where ERP systems stop

Some ERP systems, such as SAP, JD Edwards and Dynamics have very strong Supply Chain functionality, however do not focus on the SCRM issues addresses by SCAIR.

Whilst ERP systems manage the resources, SCAIR translates the financial impacts and is a very cost effective method of interpreting the outputs from ERP systems into valuable management information for mitigating the impact of supply chain failures.

Posted on December 8th, 2010.
Posted in Risk Management

Who uses SCAIR, our Risk Management Software?

SCAIR, our award winning Supply Chain Risk Management software is in use by a number of global organisations who understand the criticality of their supply chains and want to protect themselves against their disruption.

  • Insurance Industry: the 4th largest insurance broker in the world uses SCAIR
  • Pharmaceutical Industry: two of worlds top Biopharmaceutical companies use SCAIR.
  • Telecommunications: a world leading telecoms solution provider uses SCAIR.
  • Manufacturing: Fortune 500 Multinational Corporations rely on SCAIR.
  • Biotechnology: A large, multinational, biotech / life sciences company uses SCAIR.
  • Packaging: SCAIR is used by a worldwide packaging and distribution company.

Contact us to discuss how SCAIR can help you improve your supply chain resilience.

Posted on December 2nd, 2010.
Tags: Biopharm, Biotech, Industry, Insurance, Manufacturing, Packaging, Pharmaceutical, Risk management, software, Supply Chain, Telecommunications
Posted in Risk Management

Business Insurance 2010 Innovation Award for Supply Chain Risk Management Software

Intersys joined 7 highly respected companies in New York to accept awards from Business Insurance, who recognised SCAIR, our ‘Supply Chain Analysis of Interruption Risks’ software as bringing innovation to the insurance industry.

SCAIR wins Business Insurance Award 2010

SCAIR is used by insurers to help transparently determine Value At Risk for Business Interruption insurance for manufacturing clients.

The awards were decided by an independent panel of Risk Management professionals.

  • ACE USA
  • Aon Benfield Inc.
  • Aon Risk Services
  • Chartis Europe S.A.
  • FM Global
  • InterSys Ltd.
  • Marsh Inc.
  • Lexington Insurance Co.

Catherine Geyman accepted the award for Intersys and was joined on stage by Neil Campbell of Jardine Lloyd Thompson.

Posted on November 30th, 2010.
Tags: 2010, award, business insurance, innovation, intersys
Posted in Risk Management

Supply Chain Interruption Software Demonstration

If you’re a Risk Manager, Supply Chain Professional or just someone concerned with the health of your manufacturing functions, how can you be sure you have fully considered your supply chain vulnerabilities?

Our software, SCAIR: Supply Chain Analysis of Interruption Risks, helps you fully analyse the risks to your business, and ensured you have considered mitigating correctly against profit variations caused by Supply Chain Interruptions.

Click here for a walk through demonstration of the software.

For more information, call Catherine Geyman on 0845 094 8925 or contact us online.

Posted on November 25th, 2010.
Tags: Business Interruption, Demonstration, Supply Chain Interuption, Supply Chain Risk Management Software
Posted in Risk Management

Supply Chain backup plans, weak links and Acts Of God.

It pays to have supply chain backup plans, providing you know what to back up.
SCAIR™ helps you improve supply chain risk decision making. The outputs from SCAIR™ enable you to quantify the impact of critical supply point failure on your bottom line, helping formulation of appropriate continuity plans and increased levels of preparedness should the unthinkable happen.

Having a weak link in your supply chain isn’t a problem. If you know where it lies.
SCAIR™ makes supply chain exposures – and their remedies – obvious. Failure to fully understand the vulnerabilities in your supply chain could result in damaging business interruption. This can be avoided by holding strategic inventory or evaluating alternatives. SCAIR™ enables a cost benefit analysis of the value of investing in contingency plans against the value at risk.

‘Acts of God’ don’t cut it with the board
SCAIR™ helps you keep your supply chains running. In an increasingly dynamic, global business environment, maintaining continuity of supply is the key. Understanding the value at risk at each point in your supply chain will enable you to focus on your critical vulnerabilities. SCAIR™ guides you through a detailed analysis of your exposures and calculates the impact of single supply point failures across your product portfolio.

Posted on November 20th, 2010.
Tags: acts of god, backup, Insurance, mitigation, plans, Risk management, Supply Chain, weak link
Posted in Risk Management

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